Factory
20 production halls, 100,000+ sq ft, one factory in Sialkot.
Everything is made in-house, with one ERP system tracking every order.
Factory tour
45 seconds of our equipment at work.
Equipment
Balls
| Lamination | Gas-fired, 8 stations |
| Cutting | 5 automatic PLC presses + 10 hydraulic presses |
| Printing | 1,500 ft printing table + 50 manual stations |
| Stitching | 150+ machines |
| Ball shaping | 5 automatic 6-head + 15 single-head machines |
| Bladder winding | 5 automatic 12-head machines |
Goalkeeper gloves
| Stitching | 100+ machines, including 30+ Siruba automatic chain-stitch |
| Welding | 7 high-frequency welding machines |
| Silicone line | Vacuum, oven, dispensing and embossing |
Quality control
Eight quality stages
Work moves on only after each stage is checked.
Raw material
- Visual, GSM and thickness checks
- Lab tests on materials
Lamination
- Gas-fired heaters and heating chamber
- Hydraulic press drying
- Checked for evenness, moisture and weight
Printing
- Trial run signed off against your design
- Panels inspected; tape and scratch tests
- Top coat on selected models
Stitch preparation
- 100% panel inspection
- Unstitched ball weighed against spec
Stitching
- Inflated and inspected for defects
Final test
- Inflated for 24+ hours
- Leaks, printing, weight, circumference and roundness
- 2,000-kick shooting test on random balls
Packaging
- Washed and dried
- Machine-deflated to keep shape
Post-production AQL inspection
- All orders go through post-production inspection under AQL inspection standards
- Reports provided to customers on request
In-house lab
Materials: tensile and tear strength, abrasion, UV ageing, hardness, thickness, weight. Balls: rebound, water absorption, shooting.
